{"id":1250,"date":"2025-12-05T07:12:26","date_gmt":"2025-12-05T07:12:26","guid":{"rendered":"https:\/\/welleltron.com\/?post_type=product&p=1250"},"modified":"2026-01-06T08:47:15","modified_gmt":"2026-01-06T08:47:15","slug":"pp-sticky-roller","status":"publish","type":"product","link":"https:\/\/welleltron.com\/es\/pcb-consumables\/pp-sticky-roller\/","title":{"rendered":"PP Sticky Roller"},"content":{"rendered":"
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1.PP Sticky Roller Overview<\/span><\/h2>\n
Adhesive\u00a0 Roller, a cutting-edge cleaning consumable developed by the UK-based Teknek company, represents a breakthrough in contamination management for precision electronics manufacturing. Designed specifically for PCB, FPC, glass substrate, and other high-purity surfaces, this system achieves dust-free production through an innovative dual-component mechanism: a silicone-based Sticky Roller<\/span>\u00a0paired with a replaceable\u00a0adhesive paper<\/span>\u00a0roll (peel-off paper). The core functionality enables efficient dust transfer from production surfaces to the adhesive paper, maintaining optimal cleanliness throughout manufacturing processes.<\/div>\n

2.Technical Mechanism<\/strong><\/h2>\n

The system operates through a two-stage dust transfer process:<\/strong><\/h3>\n
Primary Capture:<\/strong>\u00a0The silicone sticky roller (Shore A hardness 40\u00b15) makes direct contact with the target surface, capturing particles through molecular adhesion forces. Its micro-textured surface increases contact area by 300% compared to conventional rollers, enabling efficient removal of 0.3\u03bcm and larger particles.<\/div>\n
Secondary Transfer:\u00a0<\/strong>The adhesive paper roll, featuring a specially formulated pressure-sensitive adhesive (PSA), contacts the sticky roller through a protective peel-off layer. This transfers captured contaminants from the roller to the paper surface with 99.97% efficiency. Regular replacement of the saturated paper roll (recommended every 8-12 production hours) restores the system’s cleaning capacity.<\/div>\n<\/div>\n
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\"Pp<\/p>\n<\/div>\n

Technical data\u00a0 \u00a0<\/strong><\/h3>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Name<\/td>\nsticky paper roll(adhesive paper roll)<\/td>\n<\/tr>\n
Usage<\/td>\nFor PCB cleaning Machine<\/td>\n<\/tr>\n
Base material<\/td>\nPP pearlescent film<\/td>\n<\/tr>\n
Thickness<\/td>\n0.085mm<\/td>\n<\/tr>\n
Tensile strength<\/td>\ncrosswise>=100N,lengthways>=50N<\/td>\n<\/tr>\n
elongation at break<\/td>\ncrosswise<=80%,lengthways<=200%<\/td>\n<\/tr>\n
Thermal shrinkage rate<\/td>\ncrosswise<=2.0%,lengthways<=4.0%<\/td>\n<\/tr>\n
Glue<\/td>\nAcrylic pressure sensitive adhesive<\/td>\n<\/tr>\n
Specification<\/td>\nW650mm*L20mtr(width50mm—1360mm)<\/td>\n<\/tr>\n
Color<\/td>\nWhite<\/td>\n<\/tr>\n
ID<\/td>\n1.5″(38MM),3″(76.2MM),ECT<\/td>\n<\/tr>\n
Working Temp<\/td>\n-10\u2103-90\u2103<\/td>\n<\/tr>\n
Packing<\/td>\n4rolls\/carton<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n
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sticky paper roll\u00a0<\/strong>Technical Advantages<\/strong><\/h3>\n
High-Performance Adhesion<\/strong><\/div>\n
Viscosity range:\u00a0<\/strong>800-1,200g\/25mm (ASTM D3330 compliant)<\/div>\n
Particle capture efficiency:\u00a0<\/strong>\u226599.7% for particles \u22650.5\u03bcm<\/div>\n
Zero adhesive transfer upon peeling, eliminating secondary contamination risks<\/div>\n
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Electrostatic Discharge (ESD) Protection<\/strong><\/div>\n
Surface resistance:\u00a0<\/strong>\u22641\u00d710\u2079\u03a9 (IEC 61340-5-1 standard)<\/div>\n
Effective prevention of static-induced damage to MOSFETs, MEMS sensors, and other electrostatic-sensitive devices<\/div>\n
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Operational Reliability<\/strong><\/div>\n
Stable peel force:\u00a0<\/strong>0.5-1.5N\/cm ensures consistent adhesive performance<\/div>\n
Temperature tolerance:<\/strong>\u00a0-10\u2103 to 60\u2103 operational range<\/div>\n
Humidity resistance:\u00a0<\/strong>Maintains adhesion efficacy at 10-90% RH<\/div>\n
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Cost Efficiency<\/strong><\/div>\n
Single roll coverage:<\/strong>\u00a0500-1,000m\u00b2 (300mm width)<\/div>\n
Lifespan extension:<\/strong>\u00a03\u00d7 longer than conventional tacky mats<\/div>\n
Material consumption reduction:\u00a0<\/strong>45% less adhesive waste compared to gel-based systems<\/div>\n
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3.Performance Data<\/strong><\/div>\n
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PCB Manufacturing:<\/strong><\/div>\n
Particle reduction:<\/strong>\u00a099.7% for \u22650.5\u03bcm contaminants<\/div>\n
Yield improvement:<\/strong>\u00a015-20% increase in first-pass yield<\/div>\n
Cost savings:\u00a0<\/strong>30% lower operating expenses vs. traditional wiping methods<\/div>\n
Semiconductor Packaging:<\/strong><\/div>\n
Compliance:\u00a0<\/strong>Meets Class 100 (ISO 5) cleanroom standards<\/div>\n
Lead frame cleaning:<\/strong>\u00a0Residual particle count \u22645 particles\/cm\u00b2<\/div>\n
Wafer handling:\u00a0<\/strong>Static decay time <0.1s (per MIL-STD-3010)<\/div>\n
Display Panel Production:<\/strong><\/div>\n
Glass substrate cleaning:\u00a0<\/strong>Surface particle density \u226410 particles\/cm\u00b2<\/div>\n
Polarizer lamination:<\/strong>\u00a0Defect rate reduction from 2.1% to 0.3%<\/div>\n
Adhesive roll durability:<\/strong>\u00a02-3 weeks continuous use in 8-hour shifts<\/div>\n

4.Application Scenarios<\/strong><\/h2>\n
PCB\/FPC Manufacturing<\/strong><\/div>\n
Critical processes:\u00a0<\/strong>Post-etch cleaning, solder mask pre-treatment, SMT pad preparation<\/div>\n
Defect mitigation:\u00a0<\/strong>Eliminates short circuits caused by conductive particles (e.g., copper flakes) and cold solder joints from organic contaminants<\/div>\n
Semiconductor Packaging<\/strong><\/div>\n
Key applications:\u00a0<\/strong>Wafer dicing debris removal, lead frame surface purification, die attach pre-cleaning<\/div>\n
Compliance requirement:<\/strong>\u00a0ESD protection per JEDEC J-STD-033 standards<\/div>\n
Display Technologies (LCD\/OLED)<\/div>\n
Process optimization:\u00a0<\/strong>Glass substrate final cleaning, polarizer bonding surface preparation<\/div>\n
Quality control:\u00a0<\/strong>Particle counter validation (TSI 9306) for \u226410 particles\/cm\u00b2 compliance<\/div>\n
Precision Industries<\/strong><\/div>\n
Optical manufacturing:\u00a0<\/strong>Lens coating pre-cleaning (particle size control \u22645\u03bcm)<\/div>\n
Printing:<\/strong>\u00a0High-resolution plate cleaning (eliminates dot gain defects)<\/div>\n
Pharmaceutical:\u00a0<\/strong>Cleanroom equipment maintenance (validated per ISO 14644-1)<\/div>\n
Environmental & Economic Benefits<\/strong><\/div>\n
Sustainability:<\/strong>\u00a0Reduces solvent use by 80% compared to wet cleaning methods<\/div>\n
Waste management:\u00a0<\/strong>Single-component adhesive rolls enable 100% recyclability<\/div>\n
ROI:\u00a0<\/strong>Payback period of 6-8 months through yield improvements and reduced rework costs<\/div>\n<\/div>\n
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FAQ<\/strong><\/div>\n<\/div>\n
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Q1: What are the advantages of sticky paper rolls compared to traditional cleaning methods (such as dust-free cloth wiping)?<\/strong><\/div>\n
A:<\/div>\n
Higher efficiency: dust-free cloths need to be wiped repeatedly, and dead corners are easily missed; sticky paper rolls achieve full coverage cleaning through roller contact.<\/div>\n
Avoid secondary pollution: dust-free cloth wiping may leave residual fibers or chemicals, and sticky paper rolls have no residue after peeling.<\/div>\n
Data-based control: The cleaning area and particle capture rate of a single roll can be counted to facilitate quality traceability.<\/div>\n
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Q2: How to choose a suitable sticky paper roll model?<\/strong><\/div>\n
A:<\/div>\n
According to viscosity requirements:<\/strong>\u00a0high viscosity (1000-1200 g\/25 mm) is suitable for heavy pollution scenarios (such as after PCB etching), and low viscosity (800-1000 g\/25 mm) is suitable for sensitive components (such as wafers).<\/div>\n
Match by width:\u00a0<\/strong>The width of the sticky paper roll must be consistent with the sticky roller (common specifications: 100 mm, 200 mm, 300 mm).<\/div>\n
According to the antistatic level: the semiconductor field needs to choose a model with a surface resistance of \u226410\u2078 ohms.<\/div>\n
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Q3: What factors affect the service life of adhesive rolls?<\/strong><\/div>\n
A:<\/div>\n
Pollution level:<\/strong>\u00a0High dust environment (such as welding workshop) requires more frequent replacement.<\/div>\n
Workshop temperature and humidity:\u00a0<\/strong>High temperature and high humidity may cause the viscosity of the glue to decrease. It is recommended to control the temperature and humidity at 22\u2103\u00b12\u2103 and 55%\u00b110% relative humidity.<\/div>\n
Operation specification:<\/strong>\u00a0Too fast peeling speed or uneven roller pressure may shorten the life.<\/div>\n
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Q4: How environmentally friendly is Teknek adhesive roll?<\/strong><\/div>\n
A:<\/div>\n
Recyclable materials:\u00a0<\/strong>The adhesive roll base material is PP film, and the peeling paper is release paper, both of which can be recycled and reused.<\/div>\n
No harmful substances:<\/strong>\u00a0The glue is RoHS and REACH certified and does not contain halogens or heavy metals.<\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

PP Sticky Roller is cleaning tools made of polypropylene adhesive paper which used on PCB cleaning machine to quick and effectively remove dust and other impurities from surfaces of PCB<\/p>\n

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